Stock Taking

What Is Stock Taking: The 2024 Manufacturer’s Guide

For manufacturers and small business owners, stock-taking is an essential process that wields the power to optimise inventory, reduce costs, and fuel smarter decision-making.

In our comprehensive guide for 2024, we’ll answer the question, ‘What is stock-taking?’ We’ll also discuss its importance, techniques to streamline your approach, best practices, and real-world challenges to prepare for.

Whether you’re a seasoned inventory manager or spearheading your business through critical stock assessments, this article will be your indispensable guide on how to do a stocktake.

Unpacking the Importance of Stock Taking

Stock taking, also known as inventory counting, is the physical verification of the quantities and condition of items held in stock. Its importance can hardly be overstated, primarily due to its transformative impact on your business operations. Here’s why it’s a non-negotiable task for every manufacturer:

The Crux of Inventory Optimisation

Accurate stock-taking provides the foundational data for fine-tuning your inventory management strategy. An optimised inventory means reduced stockouts, minimised overstock, and better cash flow – vital ingredients for a healthy, competitive business model.

Harnessing Cost Reduction

Through effective stock-taking, you can uncover inefficiencies such as over-ordering, which might be bleeding your balance sheet. Cutting costs here means freeing up capital for strategic investments or directly bolstering your bottom line.

The Backbone for Decision Making

Real-time data from stock take exercises offers actionable insights for purchasing and sales decisions. With accurate stock levels, you can adopt a demand-driven production model and respond more swiftly to market demands.

The Science of Stock-Taking Techniques

There’s no one-size-fits-all approach when it comes to stock-taking. Factors such as the nature of your business, inventory volume, and operational setup dictate what techniques you should use. Here are some of the popular methods:

Periodic vs. Perpetual Inventory: Choosing Your Approach

A periodic inventory system implies counting your entire stock at regular intervals, ensuring nothing falls through the cracks. Alternatively, a perpetual system employs real-time tracking through software, requiring systematic counting of a smaller portion of the inventory on a regular basis to maintain accuracy.

The Barcode Scanning Method

Using barcode technology can greatly improve the efficiency of your stock-taking process. By quickly scanning items and comparing them against the established database, you can reduce human error and accelerate the counting process significantly. 

RFID Technology: The Future is Here

Radio Frequency Identification (RFID) tags are minimally invasive yet powerful tools. RFID readers can capture data on hundreds of tagged items in moments, offering an unparalleled speed and accuracy advantage over barcode methods. This technology can make your stock take as magical as waving a wand along a shelf to count every item RFID tagged! If your stock-in and stock-out processes are good, this means an incredibly accurate and fast stock take. 

Best Practices for Efficient Stock Taking

Warehouse managers and business owners can supercharge the efficiency and effectiveness of stocktaking by adhering to a few best practices:

Planning and Preparation: The Linchpin

A well-laid plan is where success begins. Start by choosing the right time for stock-taking (such as during off-peak hours) and set clear objectives. Equip your team with tools like checklists and maps to swiftly navigate your inventory.

Validate, Verify, and Validate

Double-checking for accuracy during the count is crucial. Employ tiered validation methods involving multiple staff members to cross-verify counts. This also means periodic audits to ensure your stock-taking processes are consistently correct.

The Technological Edge

Leverage technology to simplify the complex task of stocktaking. Use inventory management software that integrates with your existing systems, or consider specialised tools for barcode scanning and RFID to ensure both speed and accuracy. Manufacturing stock management software can also provide valuable data insights for future stock-taking processes.

Confronting Challenges in Stock Taking

Stock-taking is not without its set of roadblocks. Being aware of these challenges is half the battle:

The Human Error Conundrum

Despite all precautions and even with the best software for manufacturing inventory management, errors can creep in during stock takes. Miscounts, misplacements, and misreads of codes are common but can be mitigated through practical training and a sound system of checks. 

Taming the Shrinkage Beast

Inventory shrinkage is a perennial challenge, whether through damage, theft, or administrative errors. Vigilant stocktaking and ongoing security and process review can help control this financial drain.

Time Waits for No Stock Take

Stocktaking can be time-consuming and often disrupts regular operations. Implementing best practices for time management, along with prioritising certain items or sections for counting, can help you keep the business wheels turning.

Embracing Stock Taking as a Competitive Advantage

Thorough and accurate stocktaking can yield critical insights for manufacturers to stay ahead of the competition. Businesses can leverage stocktaking as a competitive advantage in the ever-changing market by optimising inventory, cutting costs, and streamlining decision-making processes.For more information on revolutionising your stock-taking process, check out our free ebook Six Strategies to Take Control of Stock,” available for download now.


Is your team ready for digital?: Get your digital readiness score